Void and air ratio calculator

See how much of a box is empty space around the product, and how much smaller the box could be.

Calculator

Product, in
Box inside, in

83% empty

Product volume320 in³
Box inside volume1,920 in³
Right-sized inside (12 × 10 × 6)720 in³
Space beyond the cushion you need1,200 in³ (63%)

Check what the extra space costs in dimensional weight.

How it works

  1. Void ratio = 1 − product volume ÷ box inside volume.
  2. The right-sized inside is product + 2 × cushion on each axis; the difference is the space you pay to ship.

Results are estimates for planning. Confirm critical packs by test. Full method.

Reading the result

Void ratio tells you how much of the box is air. A high number means you are paying to ship space and probably filling it with dunnage.

Set the cushion to what the product needs on each side, not to zero. The difference between the box you have and the right-sized inside is what a smaller stock size could save.

Related tools

Sources

  1. Packgent geometry; see /method

Last reviewed . See all sources and how Packgent computes.