48 ECT BC double wall: box compression and stacking table

48 ECT BC double wall pairs a 48 lb/in edge crush with a nominal 0.281 in caliper. As an empty 12 × 12 × 12 in box, the simplified McKee formula puts it near 1,035 lbf of top-to-bottom compression before any allowance for storage or humidity.

Compression, derated for storage time

BCT after storage losses, lbf, 48 ECT BC double wall
Inside size, in0 days10 days30 days90 days180 days
8 × 6 × 4791498474435395
10 × 8 × 6897565538493448
12 × 12 × 121,035652621569518
14 × 10 × 81,035652621569518
16 × 12 × 101,118705671615559
18 × 12 × 121,158729695637579
18 × 18 × 181,268799761697634
20 × 16 × 141,268799761697634
24 × 18 × 181,370863822753685
24 × 24 × 241,464922879805732

0 days is the McKee estimate itself. Storage losses are Packgent's default assumptions (10 days 37%, 30 days 40%, 90 days 45%, 180 days 50%), not sourced values; edit them in the stacking calculator.

How many high can it stack?

Boxes high, including the bottom one, column stacked for 30 days, before humidity, interlock or overhang losses.

12 × 10 × 8 in, BCT ≈ 991 lbf
Gross weight per box10 lb20 lb30 lb40 lb60 lb
Boxes high6030201510
16 × 12 × 10 in, BCT ≈ 1,118 lbf
Gross weight per box10 lb20 lb30 lb40 lb60 lb
Boxes high6834231712
20 × 16 × 12 in, BCT ≈ 1,268 lbf
Gross weight per box10 lb20 lb30 lb40 lb60 lb
Boxes high7739262013

Boxes high = ⌊BCT × (1 − 0.4) ÷ gross weight⌋ + 1. A real stack needs further allowance for humidity, pattern and handling.

Neighbouring grades

GradeECT changeBCT change, same flute and size
42 ECT-6 lb/in-12%
51 ECT+3 lb/in+6%

In McKee, BCT scales directly with ECT, so the percentage change in strength equals the change in ECT.

Freight rule limits

NMFC Item 222 ties each grade to a maximum gross weight and size for LTL shipping. Packgent has not published those limits yet because they could not be checked against the current tariff. See the Item 222 page for status.

Sources

  1. TAPPI T 811: Edgewise compressive strength of corrugated fibreboard (short column test)
  2. McKee, R.C., Gander, J.W. & Wachuta, J.R. (1963). "Compression strength formula for corrugated boxes." Paperboard Packaging 48(8): 149–159
  3. Flute calipers: Foster (1997), Wiley Encyclopedia of Packaging Technology

Last reviewed . See all sources and how Packgent computes.