B flute vs E flute: side-by-side numbers

E flute is 50% thinner than B flute (0.063 vs 0.125 in nominal). At the same ECT, the McKee formula rates a E flute box 29% weaker in compression; the trade is in size, crush resistance and print surface.

Side by side

B flute is 0.063 in thicker than E flute. On a 12 × 10 × 8 in box that makes the outside 0.13 in longer and wider and 0.19 in deeper, and at the same ECT the McKee estimate for E flute is 71% of the B flute figure.

B fluteE flute
Wallssinglesingle
Nominal caliper, in0.1250.0625
Flutes per foot4790
OD added to L and W, in0.250.125
OD added to depth, in0.3750.188
McKee strength index, same ECT35.425

Same box, both boards

Inside, inBCT at 44 ECT, BBCT at 44 ECT, EBoxes per pallet, BBoxes per pallet, E
10 × 8 × 6548387144144
16 × 12 × 106834834040
24 × 18 × 1883759266

44 ECT is used on both sides only to isolate thickness; in practice the two boards are made to different grades. Pallet: 48 × 40, loaded to 60 in, column stacked.

Where each fits

B flute

  • Thinner than C, so a lower McKee estimate at the same ECT
  • More flutes per foot give better crush and puncture resistance
  • A good surface for printing and for die-cut styles

E flute

  • Thin, so stacking strength is low; McKee drops with the square root of caliper
  • Many flutes per foot give a flat surface and good crush resistance
  • Saves space: more boxes per pallet of flat stock, smaller outside dimensions

More comparisons

Sources